1 board-to-wire swing-lock connector for low-profile power source df61 series 2013.4 features 1. reinforced swing lock structure our unique swing-lock structure cradles the wire side plug and resists the plug from becoming disengaged due to handling strain or loads. 2.header lock improves plug retention during mating, the header lock engages with the plug assembly. the lock is reinforced with metal which adds strength to the lock and increases the retention between the header and the plug. 3. compact size- high voltage the compact 2.2 mm pitch connector has a voltage rating of 350v due to the long creep distance. 4. solder wicking prevention header is molded in one piece. this ensures a tight fit between the contact and the header and prevents solder wicking. 5.high current of max 5 amps (awg22) a highly conductive material is used for the contacts. the material provides for a high current flow by reducing the contact resistance. applications digital cameras, digital video cameras, led lights, laptop computers, tablet computers, portable devices, power supply equipment, etc. isolated male contacts 2.2mm an integrated wall between the contacts maximizes the creepage distance for higher voltage capabilities. swing-lock structure illustration maximum creep distance the protrusion on the bottom side of the socket fits into a corresponding recess on the header. this aligns the socket into the correct mating position. 3 f d f t t ) f b e f s 4 p d l f u ) f b e f s m p d l 1 s p u s v t j p o before mating 3 f j o g p s d f e x j u i . f u b m the metal fitting is partly molded in the header s housing lock. tensile strength of the cable: 10n or greater 5 i f ) f b e f s q v t i f t e p x o u i f q s p u s v t j p o p g u i f t p d l f u b o e m p d l t j u j o q m b d f ) f b e f s - p d l . f u b m after mating
2 df61 series board-to-wire swing-lock connector for low-profile power source product specifications ratings current rating 3.2a (with awg26) 4a (with awg24) 5a (with awg22) operating temperature range operating humidity range -35~85? (note 1) 20~80% voltage rating ac/dc 350v storage temperature range storage humidity range -10~60? (note 2) 40~70% (note 2) items specifcations conditions 1. insulation resistance 1000m? or greater measured at dc 500v 2. withstanding voltage no fashover or breakdown ac1700v applied for one minute 3. contact resistance 10m? or less measured at 20mv or less, 1ma 4. vibration resistance no electric outage of 1s or more frequency 10-55hz, half amplitude 0.75 mm, 10 cycles for each of 3 directions 5.shock resistance no electric outage of 1s or more acceleration 490 m/s 2 , 11ms; half sin wave: 3 each for 3 directions 6. humidity resistance contact resistance 20m? or less, insulation resistance 500m? or greater temperature 40 2?, humidity 90-95%, left for 96 hours 7. temperature cycle contact resistance 20m? or less insulation resistance 500m? or greater 5 cycles (-55?: 30 minutes ? 5-35?: 2-3 minutes ? 85?: 30 minutes ? 5-35?: 2-3 minutes) 8. insertion/extraction life contact resistance20m? or less insertion/extraction: 30 times 9. solder heat resistance no melting of resin part affecting performance refow: per recommended temperature profle hand solder: manual soldering iron 35010? for 3 seconds (note 1) includes temperature elevation by conduction. (note 2) the term storage refers to the long-term storage conditions of unused connectors before pcb mounting. the operating temperature range applies to connectors in non-conduction state after pcb mounting or those in temporary storage during transportation, etc. (note 3) the above specifcations are representative for this series. please refer to delivery specifcations for offcial individual agreement. materials product part material treatment specification header insulator lcp resin red ul94v-0 contact brass tin plated CCC crimp socket insulator pbt red ul94v-0 crimp contact contact copper alloy tin plated CCC
3 df61 series board-to-wire swing-lock connector for low-profile power source product number structure see pages 4-6 of this catalog to select and order specific items. header crimp housing contact ? series name: df ? series no.: 61 ? number of contacts: 2 ? type of connector p: header ? pitch: 2.2mm ? termination form v: smt straight type ? series name: df ? series no.: 61 ? number of contacts: 2 ? type of connector s: socket ? pitch: 2.2mm ? termination form c: crimp case ? applicable wire size 2628 awg# 26-28 2226 awg# 22-26 ? form type/package type scf: socket crimp contact/reel df 61 ? * p ? 2.2 v ? ? ? ? ? ? df 61 ? * s ? 2.2 c ? ? ? ? ? ? df 61 ? 2628 scf ? ?
4 df61 series board-to-wire swing-lock connector for low-profile power source reel dimensions [specifcation no.] (21):tin plated, emboss package, mold color: red (22):tin plated, emboss package, mold color: yellow (23):tin plated, emboss package, mold color: beige straight header (smt) recommended pcb dimensions(t=1mm) 5.1 3.85 0.65 1.15 1.42 7.35 5.1 contact no.1 contact no.2 absorption area 2.2 2.18 0.2 4.50.05 5.75 +0.1 0 4.05 -0.1 0 1.24 +0.1 0 1.15 +0.1 0 1.35 +0.1 0 4.30.05 unit : mm product number hrs no. no. of contacts color df61-2p-2.2v(21) cl666-5001-1-21 2 red df61-2p-2.2v(22) cl666-5001-1-22 2 yellow df61-2p-2.2v(23) cl666-5001-1-23 2 beige note: for embossed package products, please order in full reel quantities. (1 reel = 3000 pcs.). 80.1 40.1 20.1 extraction direction product label reel shape (free) (24) 22.25 11.50.1 ?801 +0.2 0 +0.1 0 1.750.1 ?1.5 ?130.2 ?1.5 sprocket hole far side extraction direction 24.4 30.4max ?210.8 r1 20.5 ?3802
5 df61 series board-to-wire swing-lock connector for low-profile power source [specifcation no.] (11): 1,000 connectors per pack, mold color: red (12): 1,000 connectors per pack, mold color: yellow (13): 1,000 connectors per pack, mold color: white socket 6.29 3.68 2.16 3.95 2.26 2.2 unit : mm product number hrs no. no. of contacts color df61-2s-2.2c(11) cl666-5002-4-11 2 red df61-2s-2.2c(12) cl666-5002-4-12 2 yellow df61-2s-2.2c(13) cl666-5002-4-13 2 white note: please order by full packs (1,000 pcs./pack)
6 df61 series board-to-wire swing-lock connector for low-profile power source crimp contact 4 3 3.2 1.4 5 ?1.2 0.15 3.85 1.07 0.92 1.15 2.05 0.5 0.9 product number hrs no. type quantity treatment df61-2628scf cl666-5005-2-00 reel contact 18,000 contacts per reel tin plated df61-2226scf (41) cl666-5004-0-41 reel contact 18,000 contacts per reel tin plated (note1) please order in full reel quantities. (1 reel = 18,000 pcs.). conductor size coating diameter awg# 26-28 ? 0.7mm - 1.1mm awg# 22-26 ? 1.0mm - 1.3mm note: please consult with our a hirose sales representative when using wires other than those recommended below. applicable wires: ul10368 awg#22, awg#24, awg#26, awg#28 strip length 1.3 - 1.7mm applicable wire (tin plated soft copper wire) applicable crimping tools types product number hrs no. applicable contact applicator ap105-df61-2628s cl901-4632-6-00 df61-2628scf ap105-df61-2226s cl901-4621-0-00 df61-2226scf press unit cm-105 cl901-0005-4-00 ---------------------- hand tool ht305/df61-2628s cl550-0305-5-00 df61-2628scf ht305/df61-2226s cl550-0304-2-00 df61-2226scf extraction tool df-c-po(b) cl550-0179-2-00 df61-2628scf, df61-2226scf note: problems resulting from the use of non-authorized tools will not be warranted.
7 df61 series board-to-wire swing-lock connector for low-profile power source operating precautions 1. recommended temperature profile (lead-free soldering possible) 2. recommended hand solder conditions soldering iron temperature: 350 10 , soldering time: within 3 seconds 3. recommended screen thickness, aperture opening rate (pattern area ratio) thickness 0.1 mm, aperture opening rate: 100% 4. pcb warpage max 0.02 mm at the center of connector with the both edges of the connector as the baseline 5. cleaning condition cleaning with ipa is possible. (cleaning is not recommended as it may change the feel of insertion/extraction, etc. please consult with us when using other types of cleaning agents.) 6. precautions in order to maintain the performance reliability, do not insert the crimp contact into the crimp socket at a slant angle. insertion/extraction of the connector while not mounted to the pcb may cause breakage or deformation to the contact. extracting the connector by holding the cable could result in a breakage. do not apply flux at the time of hand soldering, as it may result in flux rise. this product may have slightly different hue on molded items, however, they do not affect the product performance. see the separatedf59 insertion/extraction procedure manual for handling precautions at the time of insertion and extraction. [applicable conditions] 1. peak temperature: max 250 2. heated area: 220 or above, within 60 sec. 3. pre-heating area: 150-180 , 90-120 sec. 4. number of operation: twice or less * the contact lead area was measured. the conditions may change depending on the types and manufacturers of cream solder, pcb size, and conditions of other materials used for soldering. please fully check the soldering condition before use. [remarks 1] this temperature profile is our recommended value. 50 60sec max 100 150 200 250 0 temperature ? pre-heating time soldering time time sec 90?120sec 180? 220? 10sec max max 250?
8 df61 series board-to-wire swing-lock connector for low-profile power source 7. mating/un-mating mating operation un-mating operation header lock friction lock reinforced lock click feel lever (1) start by placing the connector against the header lock at an angle. if the plug is not started at an angle, it will cause damage to the connector. (1) begin by lifting up on the front section of the plug. (3) keep pressing down until a click feeling is sensed. the connector is now fully and properly mated. (3) once the rear, or reinforced lock, is released the plug will come free from the header and complete the un-mating sequence. (2) then, in a slight, rotating movement, push the front section of the plug down. (2) continue to rotate it upwards and release the friction lock portion. 6-3,nakagawa chuoh-2-chome,tsuzuki-ku,yokohama-shi 224-8540,japan tel: + 81-45-620-3526 fax: + 81-45-591-3726 http://www.hirose.com http://www.hirose-connectors.com ? the characteristics and the specifications contained herein are for reference purpose. please refer to the latest customer drawings prior to use. the contents of this catalog are current as of date of 04/2013. contents are subject to change without notice for the purpose of improvements.
|
